PRECISION COMPONENTS - ELECTRONICS

Count On Tools Offers Custom SMT Nozzles for CREE® LEDs

Count On Tools Inc., a leading provider of precision components and SMT spare parts, recently introduced its new series of custom SMT pick-and-place nozzles for CREE® LED components. This new series is manufacturer-approved, based on CREE Inc.'s strict requirements and specifications.

By working closely with the component manufacturer, Count On Tools guarantees secure picking of all fragile components and accurate placement on the circuit board. The company's line of custom SMT nozzles was developed for the following CREE XLamp® LEDs: MP-L Easy White, MX-6, XP-G, XP-E, XP-C, XR-E, XR-C, MC-E, 4550 and XR.

CREE LEDs are unique because they require special handling operations to prevent damage to the optical lens. Count On Tools' SMT nozzle designs for CREE LEDs avoid placing mechanical stress on the LED lens by not touching the optical surface during component picking or placement processes. This eliminates the possibility of degraded performance from the LED after the circuit board is assembled.

Joshua Markle, Applications Technical Associate for CREE Inc., commented, "I have been working with Count On Tools for the past year, and in this time they have gone above and beyond expectations with the construction of the pick-and-place tooling that CREE recommends in our documentation. CREE is a leader in the manufacturing of LEDs for the solid state lighting industry. We have released multiple products in the past year and Count on Tools has helped to provide a proper pick-and-place tool to be used with CREE products. They have provided outstanding service with an amazing turnaround time during the development of the tooling. I would recommend the work that Count On Tools provides to anyone looking for a quality pick-and-place tool with knowledgeable, friendly and expedient service."

COT Marketing Director Zachery Shook said, "Count On Tools understands that in order for our customers to remain competitive in today's market, they must be able to cut costs while simultaneously maximizing the capabilities of their SMT assembly equipment to prevent costly investments in new equipment or increased labor from hand placements of odd-form components. This new line of custom LED nozzles allows us to help customers achieve better placements with odd-form components in their machines while saving them money."

Count On Tools' custom SMT nozzle designs for CREE LEDs can be applied to any style of pick-and-place nozzle for any OEM or machine type (including, but not limited to: Assembleon, Fuji, Juki, Mirae, MYDATA, Panasonic, Samsung, Quad, Siemens, Universal, etc.). Count On Tools can provide a finished nozzle within one to two days of receiving component samples or specification documents, and can save customers up to 50 percent over OEM designs for custom nozzles. There are no design fees, and the company provides free quotes based on customers' equipment and the type of LED being placed.

Count On Tools Inc. in profile
Count On Tools Inc., a precision component manufacturer specializing in all aspects of the machining industry, has been setting new performance standards in the SMT pick-and-place nozzle market since 1991. As the ORIGINAL source for high-quality, low-cost vacuum placement nozzles and associated consumables, they have pioneered with world-class development and process engineers that combine to ensure that innovation and competitiveness is applied to all of its extensive product range. The company also stands behind its products 100% with a full warranty. Count On Tools' products are in use at many of the world's leading electronics manufacturing companies. Proven engineering expertise, coupled with the latest in design and manufacturing technology, has allowed the company to simplify the complexities of the industry and deliver a solution to its customers.

The company also maintains and supports a strong position in the hand tool industry, offering the highest quality hand tools in the world with PB Swiss Tools. These tools compliment any and all high-tech environments requiring optimum performance from both their equipment and technicians.

For further informnation, e-mail: ccouch@cotinc.com  or view website: www.cotinc.com

Titanium Hex Key L-Wrenches from PB Swiss Tools' new line of
non-sparking, non-magnetic and noncorrosive Titanium Safety Tools

Count On Tools Inc., have added Titanium Hex Key L-Wrenches from PB Swiss Tools' new line of high-quality, non-sparking, non-magnetic and noncorrosive Titanium Safety Tools, to its portfolio.

The new Titanium Hex Key L-Wrenches are made of titanium and the recommended tightening torques can be reached without visible lasting deformation. PB hex keys feature a perfect-shaped ball-point end, which allows any user to turn the screws with an angle of up to 30°. PB Swiss is the only manufacturer to offer such a large angle for ball-point hex keys, which allows them to be more versatile for the user and very unique.

PB Swiss Tools' Titanium Safety Tools are anodized for easy identification of the tools, compared to regular tools that are not made of Titanium. Titanium Safety Tools are designed for use in numerous industries where the following properties are necessary for safe work:

The new Titanium Hex Key L-Wrenches from PB Swiss Tools. 

Non-Magnetic
Because they are non-magnetic, or non-ferrous, PB Swiss Tools' Titanium Safety Tools are ideal for use in numerous industries, including around sensitive magnetic equipment (including scanners, de-mining, disarming, etc.), where parts made of magnetic materials might cause disturbances. In computer technology (e.g. hard disk/hard drives, automation with sensitive linear drives, and in the aviation industry for adjusting compasses.

Corrosion Resistant
PB Swiss Tools 'Titanium Safety Tools are the ideal choice when working in marine and offshore environments, as well as chemical processing, thanks to the corrosion resistance of the Titanium material. Corrosion and/or rust can be dangerous in hazardous environments because impacts involving rust can initiate a thermal reaction which can cause an ignition in an explosive atmosphere.

Non-Sparking
PB Swiss Tools' Titanium Safety Tools are recommended for use as non-sparking tools where hazardous, flammable or combustible vapors, liquids, dusts or residues are present.

Hypoallergenic
PB Swiss Tools' Titanium Safety Tools are hypoallergenic and, therefore,  are not dangerous to health like similar tools made from Copper-Beryllium Alloy (CuBe2) or Aluminum-Bronze Alloy (AlBr), which can emit dangerous particles during use. PB Swiss Tools' Titanium Safety Tools are also suitable the medical and surgical industry, as they are capable of being sterilized in autoclaves or with the help of aggressive chemicals.

Lightweight
PB Swiss Tools' Titanium Safety Tools weigh nearly 50 percent less than conventional steel tools.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee.

For further information, e-mail: sales@pbtools.us or view website: www.pbtools.us   Refer to page 137 

TestWorks' MV-7 Series offers Advanced
Five Mega Pixel Digital Color Camera Technology

From the Mirtec product portfolio, TestWorks' MV-7 Series offers Advanced Five Mega Pixel Digital Color Camera Technology with telecentric lens in an In-Line AOI system.  The optional Side Viewer® Camera System provides enhanced inspection capability through the addition of four Five Mega Pixel Side View Digital Color Cameras.

The optional Intelli-Scan® Laser System provides "The Third Dimension in Inspection Capability", the ability to precisely measure the Zheight of any given region of interest. This revolutionary technology is not available on any other AOI system.

The MV-7 Series has received numerous industry awards including a Global Technology Award presented by Global SMT & Packaging.  Mirtec's MV-7 Series is highly recognized by the industry as being top of its class in AOI systems. This advanced technology provides the ultimate in inspection performance and speed.

From the Mirtec product portfolio, TestWorks' MV-7 Series.

TestWorks will also highlight Mirtec's MV3 off-line Desktop AOI system product line.  The MV-3 Desktop AOI Systems are designed to automatically inspect for manufacturing defects both pre and post reflow.   These systems offer superior fault coverage and will detect defects such as component presence/absence, polarity, miss alignment, insufficient solder, solder bridging, etc.  The system software is very powerful yet extremely simple to use.  The standard SPC software package promotes continuous process improvement by allowing the user to track and eliminate defects on inspected assemblies. 

The MV-3 Series features the Intelli-Beam Laser System and is configured with a Top-Down View Five Mega Pixel camera. The system also features Precision 9.8 Micron Telecentric Compound Lens and four Five Mega Pixel Side-View Cameras and a Remote Debugging Function for perfect re-inspection by the operator with 360° images from side on defect.

MIRTEC in profile
MIRTEC is a leading global supplier of Automated Optical Inspection Systems to the Electronics Manufacturing Industry. 

For further information view website: www.mirteceurope.com

TestWorks Group in profile
TestWorks Group is one of the UK's premier suppliers of Assembly, Inspection and Test solutions to the UK electronic manufacturing industry.

Within the group there are experienced teams of hardware and software engineers providing a full spectrum of application, fixture build and integration services as well as contract test services. Products offered include In-Circuit/Functional ATE, Flying Probe, AOI, X-Ray and Selective Solder systems.

For further information, view website: www.testworksgroup.com

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